Which grinding wheel should I use for hardened mold steel?
For hardened mold steels above approximately HRC 50 — such as H13, S136, and hardened 718 — CBN grinding wheels deliver the best combination of wheel life, surface finish, and thermal control. For pre-hardened mold steels in the HRC 28–48 range — such as P20, 718H, and 2311 — white aluminum oxide (WA) or pink aluminum oxide (PA) wheels in vitrified bond provide cost-effective grinding performance. The specific recommendation depends on the mold steel grade, hardness, grinding operation, and finish target.
Can you supply wheels for carbide mold component grinding?
Yes. Diamond grinding wheels are the standard choice for carbide mold inserts, punches, and wear-resistant mold components. We supply resin bond diamond wheels for surface finish and edge quality, and metal bond diamond wheels for maximum wheel life and profile retention on carbide. Green silicon carbide wheels are a lower-cost alternative for moderate-volume carbide grinding where diamond wheel investment is not justified.
Do you manufacture molds or tooling components?
No. We are a grinding wheel and abrasive tool manufacturer. We supply grinding wheels used in mold and tooling manufacturing processes — for grinding mold cavities, cores, and inserts. We do not manufacture or supply molds, mold components, or any tooling products. The mold and tooling references on our website are application industry references only.
Can you provide formed wheels for mold profile grinding?
Yes. We supply formed CBN and diamond grinding wheels for mold profile and form grinding applications. Provide a dimensioned drawing of the required wheel profile — including all radii, angles, and tolerances — along with the mold material, grinding machine model, and surface finish target. We will configure the abrasive type, bond, grit, and concentration according to the profile geometry and grinding conditions.
What is the best wheel for mold surface finishing before polishing?
For mold surfaces that will be polished after grinding — particularly for optical, medical, and high-gloss plastic part molds — fine-grit wheels (120–240 or finer) in resin bond typically produce the most polish-ready surface finish. Resin bond wheels provide smoother cutting action with reduced grinding mark depth compared to vitrified bond, reducing the polishing time needed. The specific wheel specification depends on the mold steel type, hardness, and final surface finish target.
What information do you need to recommend a mold grinding wheel?
To recommend the right grinding wheel for a mold or tooling application, we typically need: mold component type and material (grade and hardness), grinding operation (surface, jig, profile, cylindrical, or tool grinding), wheel dimensions, grinding machine model and spindle speed, target surface finish (Ra), any current grinding problems, and production volume. A drawing or photo of the mold component or current wheel profile helps us respond with a more precise recommendation.